For fast, accurate, AI-based inspections

Designed for high-speed production lines, In-Sight 3800 offers an extensive vision toolset, powerful imaging capabilities, and flexible software to deliver a fully integrated solution for a wide range of inspection applications.

This new system is embedded with a comprehensive set of vision tools that includes Artificial Intelligence (AI)-based edge learning technology and traditional rule-based algorithms. Easy-to-use edge learning tools solve tasks with high variability and are setup in minutes with just a handful of training images.

  • Identifies and documents faults and unproductive time more quickly
  • Reduces response times and prevents downtime
  • Works regardless of the manufacturer, age or function of the machine
  • Provides all relevant data of machines, systems and manual workstations at a glance
  • Reports show opportunities for process and productivity improvements
  • Modular and expandable with no cabling required
  • Start immediately with a low maintenance budget - without long approval processes

In-Sight 3800 helps you lead with speed across all industries by automating a wide range of inspection applications, at the fastest speeds. With modular hardware and an extensive tool set, In-Sight 3800 offers an industry-agnostic solution that allows you to maximize throughput and improve the accuracy of your results, regardless of the task at hand.

Automotive and EV

EV Battery Pouch Inspection

Identify surface-level defects, such as scratches, dents and tears, and generate pass/fail results.

Gasket Quality Check

Determine whether parts are good or bad based on presence/absence of defects.

Spark Plug Gauging

Measure the distance between components to verify full assembly and prevent rework further downstream.

Oil Pump Inspection

Segment sections in oil pumps and extract specific features to perform targeted inspections.

Car Door Inspection

Locate and segment different regions of car doors to check for defects during assembly.

Connecting Rod Identification

Decipher hard-to-read text etched on metallic surfaces to ensure proper routing and traceability.

O-Ring Detection and Classification

Verify presence/absence of o-rings and classify them by color during assembly.

Tire Identification

Read DOT codes on low-contrast and reflective surfaces to identify parts.

Air Filter Defect Detection

Identify subtle and variable defects on automotive air filters to ensure quality standards and prevent recalls.

EV Battery Pack Assembly Inspection

Detect edges and measure the distance between them to ensure correct sizing of EV battery pack assemblies.

Consumer Packaged Goods

Detergent Bottle Label Reading

Easily handle product changeovers by deciphering lot codes against backgrounds of different colors.

Robotic Guidance for Pick and Place

Guide robotic arms to pick and place assembled products into bins for final routing.

Makeup Palette Inspection

Detect presence/absence of contents and classify them by color to ensure proper assembly.

Soap Box Scent Classification

Identify different classes (scents) to ensure the correct one is attached to the packaging.


Cable Pin Count

Count components to verify completeness and ensure proper functionality at time of use.

Printed Circuit Board Classification

Extract different regions on a PCB and classify them to verify correct assembly.

Smartphone Assembly Inspection

Detect presence/absence of components, based on varying brightness levels, during assembly.

Food & Beverage

Barcode Reading on Bottles

Read barcodes, even on curved surfaces, to ensure proper traceability.

Juice Box Inspection

Detect and classify multiple defects, such as damaged or missing parts, on packaging.

Multi-Pack Code Reading

Read lot codes on multiple products at the same time, even with variable positioning.

Lot Code and Expiration Date Reading

Read lot codes and expiration dates, on uneven surfaces, to ensure product freshness and prevent recalls.

Food Uniformity Inspection

Ensure shape uniformity of products moving down the line.

Aluminum Can Inspection

Detect and classify multiple types of defects on aluminum cans to ensure product integrity.

Pharmaceutical and Medical Device

Medical Device Code Reading and Text Recognition

Read 2D codes and lot numbers, at the same time, to properly route components for final assembly.

Test Tube Fill Level Detection

Detect and separate the liquid levels in test tube samples to verify correct segmentation.

Vaccine Label Inspection

Perform on-line verification at high speeds to ensure product efficacy and meet regulatory compliance.

Medical Device Code Reading

Read 2D codes and lot numbers across multiple products at the same time to properly track components.


Package Traceability

Read multiple lines of text, simultaneously, to ensure proper routing.

Download The Cognex In-Sight 3800 Product Guide