Cognex In-Sight 3800 Vision System
For fast, accurate, AI-based inspections
Designed for high-speed production lines, In-Sight 3800 offers an extensive vision toolset, powerful imaging capabilities, and flexible software to deliver a fully integrated solution for a wide range of inspection applications.
This new system is embedded with a comprehensive set of vision tools that includes Artificial Intelligence (AI)-based edge learning technology and traditional rule-based algorithms. Easy-to-use edge learning tools solve tasks with high variability and are setup in minutes with just a handful of training images.
![](https://cdn.gibsonengineering.com/media/pictures/news/in-sight-3800.jpg)
- Identifies and documents faults and unproductive time more quickly
- Reduces response times and prevents downtime
- Works regardless of the manufacturer, age or function of the machine
- Provides all relevant data of machines, systems and manual workstations at a glance
- Reports show opportunities for process and productivity improvements
- Modular and expandable with no cabling required
- Start immediately with a low maintenance budget - without long approval processes
In-Sight 3800 helps you lead with speed across all industries by automating a wide range of inspection applications, at the fastest speeds. With modular hardware and an extensive tool set, In-Sight 3800 offers an industry-agnostic solution that allows you to maximize throughput and improve the accuracy of your results, regardless of the task at hand.
Automotive and EV
EV Battery Pouch Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/ev-battery-pouch-inspection-is-3800.jpg)
Identify surface-level defects, such as scratches, dents and tears, and generate pass/fail results.
Gasket Quality Check
![](https://www.cognex.com/library/media/products/in-sight-3800/o-ring-detection-and-classification-is-3800.jpg)
Determine whether parts are good or bad based on presence/absence of defects.
Spark Plug Gauging
![](https://www.cognex.com/library/media/products/in-sight-3800/spark-plug-gauging-is-3800.jpg)
Measure the distance between components to verify full assembly and prevent rework further downstream.
Oil Pump Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/vidi-el-segment.jpg)
Segment sections in oil pumps and extract specific features to perform targeted inspections.
Car Door Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/car-door-inspection.jpg)
Locate and segment different regions of car doors to check for defects during assembly.
Connecting Rod Identification
![](https://www.cognex.com/library/media/products/in-sight-3800/connecting-rod-identification-is-3800.jpg)
Decipher hard-to-read text etched on metallic surfaces to ensure proper routing and traceability.
O-Ring Detection and Classification
![](https://www.cognex.com/library/media/products/in-sight-3800/gasket-quality-check-is-3800.jpg)
Verify presence/absence of o-rings and classify them by color during assembly.
Tire Identification
![](https://www.cognex.com/library/media/products/in-sight-3800/tire-identification-graphic-is-3800.jpg)
Read DOT codes on low-contrast and reflective surfaces to identify parts.
Air Filter Defect Detection
![](https://www.cognex.com/library/media/products/in-sight-3800/air-filter-inspection.jpg)
Identify subtle and variable defects on automotive air filters to ensure quality standards and prevent recalls.
EV Battery Pack Assembly Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/ev-battery-pack-assembly-inspection.jpg)
Detect edges and measure the distance between them to ensure correct sizing of EV battery pack assemblies.
Consumer Packaged Goods
Detergent Bottle Label Reading
![](https://www.cognex.com/library/media/products/in-sight-3800/detergent-bottle-label-reading-is-3800.jpg)
Easily handle product changeovers by deciphering lot codes against backgrounds of different colors.
Robotic Guidance for Pick and Place
![](https://www.cognex.com/library/media/products/in-sight-3800/robotic-guidance-is-3800.jpg)
Guide robotic arms to pick and place assembled products into bins for final routing.
Makeup Palette Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/makeup-palette-inspection-is-3800.jpg)
Detect presence/absence of contents and classify them by color to ensure proper assembly.
Soap Box Scent Classification
![](https://www.cognex.com/library/media/products/in-sight-3800/soap-scent-classification-is-3800.jpg)
Identify different classes (scents) to ensure the correct one is attached to the packaging.
Electronics
Cable Pin Count
![](https://www.cognex.com/library/media/products/in-sight-3800/cable-pin-counting-is-3800.jpg)
Count components to verify completeness and ensure proper functionality at time of use.
Printed Circuit Board Classification
![](https://www.cognex.com/library/media/products/in-sight-3800/pcb-classification.jpg)
Extract different regions on a PCB and classify them to verify correct assembly.
Smartphone Assembly Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/smartphone-assembly-inspection-is-3800.jpg)
Detect presence/absence of components, based on varying brightness levels, during assembly.
Food & Beverage
Barcode Reading on Bottles
![](https://www.cognex.com/library/media/products/in-sight-3800/barcode-reading-on-bottles-is-3800.jpg)
Read barcodes, even on curved surfaces, to ensure proper traceability.
Juice Box Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/juice-box-inspection-graphic-is-3800.jpg)
Detect and classify multiple defects, such as damaged or missing parts, on packaging.
Multi-Pack Code Reading
![](https://www.cognex.com/library/media/products/in-sight-3800/multi-pack-code-reading.jpg)
Read lot codes on multiple products at the same time, even with variable positioning.
Lot Code and Expiration Date Reading
![](https://www.cognex.com/library/media/products/in-sight-3800/lot-code-date-reading-is-3800.jpg)
Read lot codes and expiration dates, on uneven surfaces, to ensure product freshness and prevent recalls.
Food Uniformity Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/food-uniformity-inspection.jpg)
Ensure shape uniformity of products moving down the line.
Aluminum Can Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/aluminum-can-inspection.jpg)
Detect and classify multiple types of defects on aluminum cans to ensure product integrity.
Pharmaceutical and Medical Device
Medical Device Code Reading and Text Recognition
![](https://www.cognex.com/library/media/products/in-sight-3800/med-device-reading-is-3800.jpg)
Read 2D codes and lot numbers, at the same time, to properly route components for final assembly.
Test Tube Fill Level Detection
![](https://www.cognex.com/library/media/products/in-sight-3800/test-tube-segmentation.jpg)
Detect and separate the liquid levels in test tube samples to verify correct segmentation.
Vaccine Label Inspection
![](https://www.cognex.com/library/media/products/in-sight-3800/vaccine-inspection-is-3800.jpg)
Perform on-line verification at high speeds to ensure product efficacy and meet regulatory compliance.
Medical Device Code Reading
![](https://www.cognex.com/library/media/products/in-sight-3800/medical-device-code-reading.jpg)
Read 2D codes and lot numbers across multiple products at the same time to properly track components.
Logistics
Package Traceability
![](https://www.cognex.com/library/media/products/in-sight-3800/package-traceability-is-3800.jpg)
Read multiple lines of text, simultaneously, to ensure proper routing.